Intshayelelo
Ngexesha lokwenziwa kwedijithali kunye nemveliso ehlakaniphile, oomatshini bokusika baye baba zizixhobo eziyimfuneko kuwo wonke amashishini afana nentengiso, ukupakisha, amalaphu, iimoto, ufele, i-aerospace, kunye nokusetyenzwa kwezinto ezihlanganisiweyo. Njengoko izakhiwo zemveliso ziba nzima ngakumbi kwaye iimfuno zabathengi zikhula ngokwandayo, imfuno yoomatshini bokusika ukuhambisa ukuchaneka okuphezulu, isantya esiphezulu, kunye nokuhambelana okuphezulu akukaze kubaluleke ngakumbi.
Uhlalutyo olubanzi lokusebenza komatshini wokusika kubalulekile kungekuphela nje ekukhetheni izixhobo kodwa nasekuvavanyeni{0}}ukuthembeka kokusebenza kwexesha elide kunye nokusebenza kakuhle kweendleko. Eli nqaku linika uhlalutyo olunzulu lobugcisa bokusebenza komatshini wokusika ukusuka kwimilinganiselo emininzi, kubandakanywa noyilo lwesakhiwo, inkqubo yokunyakaza, izixhobo zokusika, i-software algorithms, ukuzinza, ukusetyenziswa kwamandla, iindlela zokukhusela, kunye nokuqwalaselwa kokugcinwa. Injongo kukubonelela ngereferensi egunyazisiweyo kubasebenzisi abafuna ukuqonda ukuba ukusebenza komatshini wokusika kuchaphazela njani iziphumo zemveliso.
1. Ukusebenza koLwakhiwo
1.1 Ukuqina kweSakhelo
Ubungqongqo bobume bomatshini bumisela ngokuthe ngqo ukuchaneka kokusika. Isakhelo esibuthathaka sikhokelela kungcangcazelo, ukutenxa isixhobo, kunye noburhabaxa ngexesha lokusika okuphezulu{1}}. Oomatshini banamhlanje abaphezulu{3} abasebenzayo badla ngokusetyenziswa:
Iifreyimu zentsimbi ezidityanisiweyo
Uxinaniso oluphezulu - lwemiqadi yealluminiyam
I-Finite element-optimized mechanical structures
Ubungqongqo obuphezulu buxhasa ukukhawulezisa ngokukhawuleza, ukunyakaza kwesixhobo esizinzile, kunye nokuphuculwa kokuchaneka kokusebenza.
1.2 I-Worktable Flatness
Ukuchaneka kwendawo esebenzayo kuchaphazela indlela izinto ezichanekileyo ezigcina ngayo uqhagamshelwano kunye nendawo yokusika. Ukuphambuka kwe-flatness kufuneka kuncitshiswe (ngokuqhelekileyo ngaphakathi kwe-± 0.1-0.2 mm). Oomatshini abakwinqanaba eliphezulu badibanisa:
Amaqonga evacuum aphezulu-achanekileyo
Iinkqubo zokufunxa kwindawo
Anti{0}}deformation honeycomb aluminum plates
Ezi mpawu ziqinisekisa ukuba izinto zihlala zithe tyaba ngexesha lokusika.
2. Ukusebenza kweNkqubo yeMotion
2.1 Izahlulo ze-Linear Motion
Okuphezulu-intshukumo echanekileyo ibalulekile kwiindlela ezicocekileyo nezichanekileyo zokusika. Oomatshini{2} abaphezulu basebenzisa:
IJapan THK okanye isiJamani HIWIN izikhokelo ezihambelanayo
Iinkqubo zebhanti ze-synchronous
Iindlela-iindlela zokubeka amaqonga{1}}efomati amakhulu
Iimotor ze-servo ezingenabhurashi
Umgangatho wala macandelo unefuthe kwisantya, ukuphinda-phinda, kunye nokusebenza ngokugqibeleleyo.
2.2 Ukuchaneka kweMoto kunye nokuQhuba
I-Servo{0}oomatshini bokusika abaqhutywayo banika ukuchaneka okuphezulu kunye nempendulo kunenkqubo ye-stepper. Iimpawu eziphambili ziquka:
Isantya esiphezulu
Isantya sokunqumla ngokukhawuleza
Ukuchaneka kokuma (±0.05 mm)
Ukuchaneka ukuphinda-phinda (±0.02 mm)
Intshukumo echanekileyo ephezulu ivumela iigophe ezigudileyo, ulawulo lwekona olungcono, kunye nenkunkuma encitshisiweyo yezinto.
3. Ukusebenza kwesixhobo sokusika
3.1 Imela Ejikelezayo
Imela ejikelezayo isetyenziswa kakhulu ngenxa yokuguquguquka kwayo kunye nokukwazi ukusika izinto ezithambileyo ukuya kwisiqingatha{0}}esiqinile. Ukusebenza kuxhomekeke kwi:
Ubukhulu
Ukuphindaphinda
Uhlobo lweblade
Ukuhambelana kwezinto
Imela ye-pneumatic oscillating inika amandla anamandla, ngelixa iimela ezijikelezayo zombane zibonelela ngolawulo olungcono lwengxolo kunye nokuzinza.
3.2 Tsala imela kunye neKiss{1}}Sika imela
Ezi zixhobo zenza{0}}isantya esiphezulu sokusika ivinyl, izincamathelisi, iibhodi zogwebu, kunye neebhokisi. Iimpawu zokusebenza ziquka:
Ukusika ubunzulu obuchanekileyo
Ukuguquguquka kweBlade
Ulawulo loxinzelelo lwesixhobo
Ulawulo lobunzulu obuchanekileyo luqinisekisa ukusika okuncamathelayo okungenasiphako kwaye kuthintele umonakalo we-substrate.
3.3 I-Routing Spindle
Kwimathiriyeli eqinile efana ne-acrylic, umthi, iiPCB, kunye neebhodi ezidityanisiweyo, -isixhobo sokusonta samandla esiphezulu siyimfuneko. Izinto zokusebenza ziquka:
Amandla e-Spindle (800W–3kW)
Isantya sokujikeleza (18,000–60,000 rpm)
Inkqubo yokupholisa
Isixhobo sokutshintsha ukuguquguquka
Amandla aphezulu aphakamisa amandla okusika kunye nokusebenza kakuhle.
3.4 Izixhobo eziZodwa
Oomatshini bokusika banamhlanje banokubandakanya:
Ivili lokudala (lokupakisha)
V{{0}isixhobo sokusika (seebhodi zokubonisa)
Imela engqukuva (yelaphu)
Iimodyuli zokubetha
Ukusebenza kwesixhobo ngasinye kuchaphazela ngokuthe ngqo uluhlu lwezinto ezilungisekayo.
4. Ukuchaneka kunye noMgangatho wokusika
4.1 Ukuchaneka kokubekwa
{0}}Ukusika umgangatho ophezulu kufuna zombini intshukumo engaguqukiyo kunye nolungelelwaniso oluchanekileyo. Izinto ziquka:
Ulungelelwaniso lomatshini
Ukuchaneka komzila kaloliwe
Lawula ukulungelelaniswa kwe-algorithm
Oomatshini bodidi abaphezulu - bafikelela kwi-±0.1 mm ukuchaneka kokusika.
4.2 Umgangatho woMda
Umatshini wokusika olungileyo kufuneka uhambise:
Imiphetho egudileyo
Ubuncinci burr
Akukho ziphelo zitshileyo okanye ezinyibilikisiweyo
Ukufuthanisela okuncinci (kwilaphu lokusika)
Ukungaguquguquki kunciphisa isithuba-ukulungiswa kwaye kwandisa ubuhle bemveliso.
5. ISoftware kunye noLawulo lweNkqubo yokuSebenza
5.1 Ujongano lomsebenzisi kunye nokuhamba komsebenzi
Isoftware esebenzayo yongeza ukusebenza kwemveliso ngokubanzi. Iimpawu eziphambili ziquka:
Ubukrelekrele ukwenza indlwane
Okuzenzekela{0}}ucwangciso lwendlela
Ulawulo lwezixhobo ezininzi-
Ukusetwa kwangaphambili kwedatha yemathiriyeli
Ukuhambelana kwefayile kunye ne-AI, DXF, PLT, PDF
Isoftware engcono inciphisa umthwalo womsebenzisi kwaye ikhawulezise imveliso.
5.2 ICCD okanye iNkqubo yokuNakana kweKhamera
Iinkqubo zombono ziphucula ukuchaneka kokusika kwizinto eziprintiweyo. Izibonelelo ziquka:
Ukuqondwa kwecontour ezenzekelayo
Imbuyekezo yokugqwethwa koshicilelo
Ukuchongwa komsebenzi webhakhowudi
QR{0}ikhowudi yokuqhutywa komsebenzi iyazenzekela
Oku kubalulekile ekupakisheni, kwintengiso, nakwimizi-mveliso yamalaphu.
6. Ubuchule boMveliso
6.1 Isantya sokusika
Ukusika okuphezulu{0}}kunokugqithisa i-1500 mm/s ngokuxhomekeke kwizinto. Ukusebenza kuxhomekeke koku:
Imela oscillation frequency
Ukuqina kwenkqubo yokunyakaza
I-algorithms yokuphucula iCwave
6.2 Uzinzo lokuSebenza ngokuQolekileyo
Ukusebenza ixesha elide{0}}elizinzileyo libonisa umgangatho womatshini. Iimpawu eziphambili:
Ulawulo lobushushu beMoto
{{0}ukhuseleko lobungqina bothuli
Ukunxiba ukuxhathisa kwamacandelo omatshini
7. UkuSetyenziswa kwamandla kunye neNdleko{1}}Ngobuchule
7.1 Iindleko zokuSebenza
Ukusetyenziswa kwamandla kuyahluka ngokusekwe:
Amandla emoto
Ukusebenza kwempompo yevacuum
Ukusetyenziswa kwe-spindle
Iinkqubo eziphezulu-ezisebenzayo zehlisa{1}}indleko yexesha elide.
7.2 Iindleko zeBlade kunye nesixhobo
Izinto ezisetyenziswayo zichaphazela ukusebenza konyaka. -oomatshini bomgangatho ophezulu banciphisa ukuguga kweeblade kwaye bandise ubomi besixhobo.
8. Ukhuseleko kunye nokuthembeka
8.1 Iimpawu zoKhuseleko
Ukhuseleko oluyimfuneko lubandakanya:
Ukumisa okungxamisekileyo
Ukubona ukungqubana
Ukukhuselwa kokugqithiswa kwesixhobo
Indawo yokusika evaliweyo
Amandla obukrelekrele{0}}kwinkumbulo
8.2 Ukuqina
Oomatshini abathembekileyo bagcina ukuhambelana kwiminyaka yokusebenza. Imiba yokusebenza:
Umgangatho wocingo lwangaphakathi
Qhuba ubomi bakho bonke
Ukunciphisa ukungcangcazela kwesixhobo
Anti{0}}iinkqubo zothuli
Ukuqukumbela
Ukusebenza komatshini wokusika kumiselwa ngokudibana kwesakhiwo soomatshini, inkqubo yokunyakaza, ukusebenza kakuhle kwesixhobo, ubukrelekrele besoftware, ukuzinza okuchanekileyo, kunye nolawulo{0} lwexesha elide lweendleko. Umatshini wokusika ophezulu -awonyusi umgangatho wemveliso kuphela kodwa uphucula impumelelo yemveliso, wehlisa iindleko zokusebenza, kwaye wonyusa kakhulu ukhuphiswano lwabavelisi. Ngohlalutyo olunzulu lokusebenza, abasebenzisi banokwenza izigqibo ezinolwazi kwaye bakhethe izixhobo ezihambelana neemfuno zangoku nezexesha elizayo.
