Intshayelelo
Ukusika ufele yenye yezinto zakudala zokwenziwa kwimbali yoluntu, kodwa indlela esicheba ngayo ufele namhlanje iye yavela ngaphaya kwemela yesintu kunye nesandla{0}}ngokucinezela. Impahla yethwathwa yala maxesha-ukusuka kwizihlangu kunye neebhanti ukuya kungaphakathi lweemoto kunye neengxowa zodidi{3}}zixhomekeke kwiindlela ezichanekileyo, ezisebenzayo kunye neendlela zokusika. Kwintliziyo yolu tshintsho lwamashishini ngumatshini wokusika kwesikhumba, isixhobo esiyinkimbinkimbi esidibanisa ukunyakaza komatshini, ulawulo lwedijithali kunye nobuchwepheshe obukhethekileyo bokusika.
Kodwa, ngokuchanekileyo, usebenza njani umatshini wokusika ufele? Kwenzeka ntoni ngaphakathi kwesistim, kwaye yintoni eyenza ukuba ikwazi ukuphatha izinto ezilukhuni, ezilastiki kwaye zahlukeneyo njengesikhumba? Esi sikhokelo esibanzi sichitha imigaqo, amacandelo, inkqubo yokusebenza kunye neentlobo zoomatshini bokusika kwesikhumba abasetyenziswa namhlanje.
Ekugqibeleni, awuyi kuqonda kuphelaNjaniumatshini wokusika wesikhumba usebenza, kodwa kwakhonangobaisebenza kakuhle-kwaye nendlela ubuchwephesha bokusika obahlukeneyo obusetyenziswa ngayo ngokusekwe kuhlobo lwesikhumba, iimfuno zemveliso kunye nohlahlo lwabiwo-mali.
1. Yintoni umatshini wokusika ufele?
Umatshini wokusika ufele sisixhobo sekhompyutha{{0}esilawulwayo okanye esiqhutywa ngesandla esilungiselelwe ukusika ufele lwendalo, ufele oludibeneyo kunye nemathiriyeli yesikhumba edityanisiweyo. Ngokuxhomekeke kwitekhnoloji yayo, inokusebenzisa:
Iimela ezijikelezayo
Amagqabi ajikelezayo
Tsala iimela
Imiqadi yeLaser
Ukufa ukusika uxinzelelo
Iijethi zamanzi
Phakathi kwezi, ii-CNC knife{0}oomatshini bokusika ulusu abasekwe zezona zisetyenziswa kakhulu kwiifektri zangoku kuba zibonelela:
Ukuchaneka okuphezulu
Umgangatho ophindwayo
Inkunkuma encinci
Ukuguquguquka kweepateni ezininzi
Ukuhambelana nezinto ezityebileyo nezithambileyo
Umatshini udibanisa i-hardware (itafile yokusika, izixhobo, ii-motor) kunye nesofthiwe (i-CAD, iinkqubo ze-nesting, ulawulo lokunyakaza) ukwenza ngokuzenzekelayo yonke inkqubo yokusika.
2. Ulwakhiwo lomatshini wanamhlanje wokusika ufele
Ukuqonda indlela esebenza ngayo, makhe sicazulule iinxalenye zayo ezingundoqo.
2.1 Itafile yokusika / ibhedi yokusebenzela
Itafile yokusika kulapho kubekwe khona isikhumba. Idla ngokuba ne:
Vacuum adsorption iindawo zokubamba ufele
I-Felt okanye i-PVC yokusika iimethi ukukhusela i-blade
Ulwakhiwo oluqinileyo, lokungcangcazela{0}}ukugcina ukuchaneka
Ukubamba ivacuum{0} phantsi kubalulekile kuba ulusu luhlala lugobile, lunwebe, okanye lunobungqingqwa obungalinganiyo. Umphezulu ozinzile uqinisekisa ukusika okucocekileyo kunye nokuchanekileyo.
2.2 Izixhobo zokusika
Oomatshini abahlukeneyo baxhasa izixhobo ezahlukeneyo. Iintloko eziqhelekileyo zokusika zinokuqulatha:
Imela e-pneumatic oscillating – ilungele ufele olungqingqwa, oluqinileyo okanye oluqinileyo
Imela ejikelezayo yombane – ichanekile, -intshukumo yamaxesha amaninzi yesikhumba ngokubanzi
Imela ejikelezayo- kwimigca emide ethe tye kunye namagophe
Ukutsala imela - ukonga, kwiipateni ezilula
Izixhobo zokubhoboza - kwimingxuma, amanqaku okuthunga kunye nokubhoboza
Izixhobo zokudala - kwimigca egobileyo
Usiba okanye isiphawuli – sokumakisha iipateni kunye namanqaku okubhekisela
Uninzi koomatshini bale mihla bavumela isixhobo ukuba sibambe amanyathelo amaninzi -okuqhuba ufele.
2.3 Inkqubo eshukumayo
Inkqubo eshukumayo iqhuba intloko yokusika ecaleni kwee-axes ze-X/Y. Ibandakanya:
Phezulu-echanekileyo iinjini ze-servo
Izikhokelo zomgca
Ibhanti okanye irack{0}}kunye{1}}nosasazo lwepinion
Iibhodi zokulawula
Ezi ziqinisekisa intshukumo egudileyo, ezinzile kwaye ichaneke kakhulu, ngokuqhelekileyo ngaphakathi kwe-± 0.1 mm. Eli nqanaba lokuchaneka libalulekile kwiimpahla zesikhumba zodidi oluphezulu.
2.4 Inkqubo yoLawulo
Inkqubo yokulawula ifumana iifayile zokusika idijithali kwaye iguqulelwe kwintshukumo yomatshini. Oku kuquka:
Isoftware yeCAD/CAM
Ujongano lokungenisa ipateni
Ukwenza iNdleke
Ukuveliswa kwendlela yesixhobo
Isantya, uxinzelelo kunye nolawulo lokusika ubunzulu
Umsebenzisi ulayisha ngokulula ifayile yoyilo (PLT, DXF, DWG, AI, njl.), kwaye umatshini uphatha abanye.
3. Umgaqo oSebenzayo woMshini wokusika ufele
Ngoku makhe sihambe kwinkqubo yokusika inyathelo ngenyathelo.
Inyathelo 1: ULungiselelo lwepateni yeDijithali
Iipateni zilungiswa kusetyenziswa isoftwe yeCAD. Oku kuquka:
Ukuyila okanye ukungenisa izihlangu eziphezulu, iingxowa, izihlalo, njl.
Iisayizi zohlelo
Ukulungelelanisa imigca kunye neegophe
Ukubeka ubunzulu bokusika, uhlobo lwesixhobo kunye nesantya
Iipateni zinokuskenwa ngokuthe ngqo kwiitemplate ezibonakalayo.
Inyathelo lesi-2: I-Automatic Nesting
Isoftware yeNesting icwangcisa iipateni ezininzi ngethwathwa ukunciphisa inkunkuma.
Indlwane ekwinqanaba eliphezulu iqwalasela:
Imilo yesikhumba
Iziphene zendalo
Isalathiso solula
Ukuqhelaniswa neenkozo
Imveliso xa ithelekiswa nokongiwa kwezinto
I-Smart nesting inokugcina i-5-15% yeendleko zesikhumba xa kuthelekiswa noyilo lwezandla.
Inyathelo lesi-3: Ukubeka ufele kwitafile yokusika
Umsebenzisi ubeka isikhumba kwitafile yokufunxa. Izivamvo zokubona:
Ubunzima besikhumba
Ulwandlalo lwesikhumba
Iziphene (ukhetho lwenkqubo yekhamera yeCCD)
Emva koko inkqubo ye-vacuum ivula, ilula isikhumba.
Inyathelo 4: Ukusika kuyaqala
Isixhobo sokusika sihamba ngendlela ecwangcisiweyo. Makhe sihlolisise indlela izixhobo ezahlukeneyo ezisebenza ngayo.
4. IiTekhnoloji zokusika ezihlukeneyo zisebenza njani
4.1 Imela Ejikelezayo
Imela ejikelezayo isebenzisa phezulu-i-frequency up{1}}kunye{2}}ne-down vibrations, eyi-8,000–20,000 ye-stroke ngomzuzu. Incakuba ingcangcazela ngokuthe nkqo ngelixa ishukuma ngokuthe tye, inqunqa ngemisonto yesikhumba ngokucocekileyo.
Imela e-pneumatic oscillating
Ixhaswe ngumoya oxinanisiweyo
I-amplitude enkulu, amandla anamandla
Ilungele izikhumba ezishinyeneyo, ufele lwenkomo, kunye neecomposites eziqinileyo
Umbane oscillating imela
Ukuzola, kuchaneke ngakumbi
Ifanelekile kwiimpahla zesikhumba ngokubanzi
Izinto eziluncedo:
Akukho zimpawu zokutsha
Akukho kutshisa
Imiphetho egudileyo
Ukusika ngokukhawuleza
Xa isetyenziswa:
Izihlangu
Iingxowa
Upholstery wefenitshala
Iimoto zangaphakathi
4.2 Imela ejikelezayo
Imela ejikelezayo isebenzisa incakuba ejikelezayo ejikelezayo. Isika ngokuqhubekayo kwaye ngokutyibilikayo, ngakumbi:
Imigca emide ethe tye
Enkulu-iijika zerediyasi
Amalaphu kunye nesikhumba esithambileyo
Ingaba isebenza kanjani:
I-blade ijikeleza ngesantya esiphezulu ngelixa ifaka uxinzelelo olusezantsi. Endaweni "yokusika ngokunqunqa" njengemela ejikelezayo, "isika ngokuqengqeleka," idala imiphetho ecocekileyo kakhulu.
4.3 Ukutsala imela
Imela yokutsala ilandela indlela yokusika enencakuba esisigxina ehamba ngokukhululekileyo. Ilula kodwa ayilufanelanga ulusu olungqindilili okanye oluqinileyo.
4.4 Ukusika iLaser
IiLasers zisikwe ngokunyibilika kunye nezinto ezifunxayo.
IiPros:
Ukuchaneka okuphezulu kakhulu
Akukho kunxitywa kwesixhobo
Ububi:
Imiphetho etshisiweyo kwisikhumba sendalo
Umsi onobungozi xa usikwa ufele lokwenziwa
Ngaloo ndlela, kwisikhumba, iimela zoomatshini zikhethwa.
4.5 IZixhobo zokuNgqobhoza
Isetyenziselwa:
Imingxuma ibhanti
Thunga imingxuma
Ukuhlobisa
Ukugqobhoza kokuhamba komoya
Izixhobo zokubhoboza zinokudibaniswa ngokuzenzekelayo kulandelelwano lokusika.
4
5.1 Chonga iziphene zesikhumba
Abanye oomatshini badibanisa iikhamera zeCCD ukukhangela:
Amanxeba
Imingxuma
Ukulunywa zizinambuzane
Ukwahluka kombala
Abasebenzisi banokuphawula okanye baphephe le mimandla.
5.2 UkuNakana okuzenzekelayo komda
Lo matshini uhlola ulwandlalo lwesikhumba kwaye uhlengahlengise indlwane ngokufanelekileyo. Oku kuthintela inkcitho kwaye kuqinisekisa iipateni zifanele iimilo zesikhumba ezingaqhelekanga.
5.3 Ukuphunyezwa kokusika
Xa yonke into isetiwe:
Inkqubo yokufunxa iyasebenza
Imela ihamba ecaleni kwendlela yesixhobo
Isantya silungelelanisa ngokuzenzekelayo
Ubunzulu bulawulwa ngokusekelwe kubukhulu besikhumba
Umatshini utshintsha izixhobo xa kuyimfuneko
Iziqwenga ezigqityiweyo ziyakhutshwa
6. Yintoni eyenza kubenzima ukusika ufele?
Isikhumba asifani. Imingeni ibandakanya:
Ubukhulu obuguquguqukayo
Ukunwebeka kwendalo
Iimilo ezingaqhelekanga
Isalathiso sobume
Umahluko ofihlakeleyo woxinaniso lwangaphakathi
Oomatshini bale mihla bokusika ufele bayoyisa ezi zinto:
Uxinzelelo oluguquguqukayo
Ulawulo lwesantya esiguquguqukayo
Ukufuya okukrelekrele
Ivacuum eyomeleleyo ibambe{0}} phantsi
Phezulu-echanekileyo iinjini ze-servo
7. Iinzuzo zokusebenzisa umatshini wokusika ufele
7.1 Ukuchaneka nokungaguquguquki
Ukusika ngesandla kuyahluka ngobuchule bomsebenzisi. Oomatshini bazisa umgangatho ofanayo ngalo lonke ixesha.
7.2 Iindleko eziNcitshisiweyo zabaSebenzi
Umsebenzisi omnye unokongamela oomatshini abaninzi.
7.3 Ucikizeko oluPhezulu
Ukuveliswa ngokukhawuleza
Imijikelo emifutshane yonikezelo
Ukuphuculwa kwemveliso yefektri
7.4 Ukugcinwa kwezinto eziphathekayo
Smart indlwane kunciphisa inkunkuma ngokumangalisayo.
7.5 Imiphetho ecocekileyo
Akukho migca ijijekileyo okanye ukusikeka okungalinganiyo.
7.6 Ukuguquguquka kwezinto ezininzi
Oomatshini bokusika basebenza kunye:
Isikhumba sendalo
PU ngesikhumba
Microfiber ngesikhumba
Isikhumba serabha
Isikhumba esihlanganisiweyo
Upholstery amagwebu
Impahla yobugcisa
8. Iindidi zoomatshini bokusika ngesikhumba ngeSicelo
8.1 Ukwenziwa kweZihlangu
Uppers
Umgca
Izibilini
Iindawo zokuhombisa
Ifuna ukuchaneka okuphezulu ukuhambelana kobungakanani.
8.2 Ukwenziwa kwengxowa kunye nemithwalo
Iingxowa zefashoni
Izinto zodidi oluphezulu
Izipaji
Iibhanti
Ifuna zombini ukuchaneka kunye nokukhuselwa kokugqitywa komphezulu.
8.3 Upholstery weeMoto kunye neFenitshala
Abakhulu-abasikiweyo oomatshini befomati:
Izihlalo zemoto
Iisofa
Iipaneli zangaphakathi
Ubungakanani kunye nokusebenza kakuhle kwendlwane kubalulekile.
8.4 Ishishini leMpahla neMpahla
Izinto zesikhumba ezithambileyo ze:
Iibhatyi
Iiglavu
Iivesti
Oomatshini kufuneka baphathe ufele olubhityileyo, olubhetyebhetye ngobunono.
8.5 IiVenkile zoBugcisa kunye nezeSiko
Abasiki beCNC abancinci basetyenziswa ngabaqulunqi kunye nezitudiyo ezincinci.
9. Umatshini Ugcina Njani Uchanekile?
Iimpawu ezininzi zobunjineli zinegalelo:
Iinjini ze-Servo zentshukumo ezinzileyo
Iireyili zomgca zokuhamba kakuhle
Iiracks ezichanekileyo kunye namabhanti
Uhlengahlengiso loxinzelelo lwemela enamandla
Ixesha lokwenene{0}}i-algorithms yembuyekezo
Ulungelelwaniso lombono weCCD
Oomatshini bahlengahlengisa ngamaxesha ukuqinisekisa ukuchaneka kwexesha elide.
10. Isondlo kunye noGcina
Umatshini wokusika ulusu ufuna ukukhathalelwa rhoqo:
Coca uthuli kunye nenkunkuma
Tshintsha iiblades ngamaxesha athile
Lubricate iintsimbi
Jonga izihluzi zempompo yokufunxa
Hlola uqhagamshelo lombane
Hlaziya isoftware
Kulungile-oomatshini abagcinwe kakuhle banokusebenza iminyaka eyi-8–10.
11. IiNdlela zekamva kwi-Leather Cutting Technology
Ishishini libheka phambili:
11.1 AI{1}}UkuNakana okuneSiphene esinamandla
Ukuchonga iziphene ngokuzenzekelayo kunye nokulungelelanisa iindlela zokusika.
11.2 Ukuzenzekela ngokupheleleyo
Abahambisi besikhumba + iirobhothi + oomatshini bokusika.
11.3 Amandla{1}}IiNkqubo eziSebenzayo
Ukusetyenziswa komoya okuphantsi kunye neenjini ezisebenzayo.
11.4 Ulawulo lweMveliso yamafu
Amathala eencwadi eepateni ezibekwe kwindawo enye kunye nokubeka iliso kwifektri.
Ukuqukumbela
Oomatshini bokusika ufele baye baguqula ishishini lesikhumba ngokubonelela ngokuchaneka, ukungaguquguquki, kunye nokunyuka. Ngendibaniselwano yezixhobo eziphambili{1}}ingakumbi iimela ezijikelezayo kunye neebhleyidi ezijikelezayo-kunye noyilo lwedijithali, indlwane ekrelekrele kunye nozinzo lwevacuum, aba matshini baguqula ufele olungakrwada lube kumgangatho ogqibeleleyo,{3}}izinto ezikumgangatho ophezulu. Ukukwazi kwabo ukuziqhelanisa nobukhulu obahlukeneyo, ukuthungwa, kunye neepateni kubenza babaluleke kakhulu kwizihlangu, iibhegi, i-upholstery yeemoto, ifenitshala, iimpahla kunye neempahla zothwathwa eziqhelekileyo.
Ngasemva kwayo yonke imveliso yethwathwa eyenziwe kakuhle oyibonayo namhlanje-ukusuka kwingxowa yesandla yodidi ukuya ngaphakathi kwemoto{1}}kukho inkqubo echanekileyo, ekrelekrele yokusika eqinisekisa ukuchaneka kunye nomgangatho. Ukuqonda indlela aba matshini basebenza ngayo kunika ingqiqo kwimveliso yanamhlanje kunye nokuvela kwekamva lomsebenzi wofele.
