Oomatshini bokusika imela baye baba sesinye sezisombululo eziphambili zokusika kumashishini amaninzi ngenxa yokuchaneka kwabo, ukuguquguquka, ukuguquguquka kwezinto, kunye nokusebenza okuphezulu. Njengoko imveliso yangoku itshintshela kwi-automation kunye nedijithali, iinkqubo zeemela ezijikelezayo{1}}ingakumbi i-CNC{2}}ezilawulwayo{3}}zidlala indima ebaluleke kakhulu kwimigca yemveliso yelaphu, ufele, ukupakishwa, ngaphakathi kweemoto, imathiriyeli yentengiso, imidibaniso, ukusetyenzwa kwamagwebu, nokunye.
Eli nqaku linika uphononongo olucacileyo lweempawu zoomatshini bokusika imela oscillating, kubandakanywa uyilo lwabo lwesakhiwo, umgaqo wokusebenza, iimpawu zesixhobo, izibonelelo, imisebenzi yokuzenzekelayo, kunye nezicelo zoshishino. Ngokuphonononga umba ngamnye, abafundi banokuqonda ngcono ukuba kutheni itekhnoloji yokusika imela ibe yinto ekhethwayo kwimveliso yanamhlanje yedijithali.
1. Intshayelelo kwi-Oscillating Knife Cutting Machines
Umatshini wokusika imela oscillating yiCNC digital cutter esebenzisa -i-frequency ephezulu, i-reciprocating blade motion ukuphumeza ukusika izinto ezichanekileyo. Ngokungafaniyo ne-laser yokusika okanye ukugaya, iimela ezijikelezayo zixhomekeke kwintshukumo ye-blade yomatshini kunokushisa okanye ukugaya, okuqinisekisa imiphetho ecocekileyo ngaphandle kokutshisa, ukubola, okanye ukuguqulwa kwezinto.
Kuxhomekeka kwisicelo, iisistim zemela oscillating zinokuxhotyiswa nge:
Imela ejikelezayo yombane (EOK)
Imela ejikeleza emoyeni (POK)
Enzima-umsebenzi oscillating imela
Kisa-sika imela
Amavili okudala
-sika izixhobo
Tsala iimela
Iimela ezijikelezayo
Olu yilo lwemodyuli lwenza ukuba umatshini ukwazi ukuphatha uluhlu olubanzi lwezixhobo, ukusuka kumalaphu athambileyo ukuya kwiibhodi ezixineneyo.
2. Iimpawu zoLwakhiwo lwee-Oscillating Knife Cutting Machines
Oomatshini bokusika imela bakhiwa kwiqonga le-CNC elihlala libandakanya:
2.1 Isakhiwo seGantry
I-gantry eyomeleleyo eyenziwe ngentsimbi okanye i-aluminium yoshishino iqinisekisa ukuzinza kunye nokunciphisa ukungcangcazela.
Igantry inqumla itafile yokusikwa kwaye ihamba ngokutyibilikayo -izikhokelo zomgca ezichanekileyo.
2.2 Iintlobo zeeThabhilethi zokuSebenza
Ngokuxhomekeke kwishishini, oomatshini banokusebenzisa:
Itafile yeVacuum ukulungisa izinto ngexesha lokusika
Itafile yebrashi yokwandisa ubomi be-blade
Itheyibhile yebhanti yokuthutha ukwenzela ukutya okuzenzekelayo kwezinto zomqulu
2.3 Iimodyuli zeNtloko yesixhobo
Oomatshini abaninzi bane:
Intloko enye-
Iintloko ezimbini-ezimbini
Iinkqubo zentloko yezixhobo ezininzi-
Iintloko zezixhobo zihlala ziquka:
Imodyuli yemela ejikelezayo
Ukwenziwa kwemodyuli
Imodyuli yokucwangcisa ipeni
Ikhamera yobhaliso
I-spindle yokugaya (ukuzikhethela koomatshini abaxubileyo)
2.4 IiMoto ze-Servo kunye nee-Drives
Isantya esiphezulu-iinkqubo ze-servo zibonelela ngentshukumo echanekileyo kunye:
X-i-axis (intshukumo yegantry)
Y-i-axis (intshukumo yentloko yesixhobo)
Z-i-axis (isixhobo phezulu/ezantsi intshukumo)
2.5 INkqubo yokuNakana okuBonakalayo
Oomatshini abaninzi baquka:
ikhamera yeCCD
Phawula{{0}indawo yokubhaqwa
Uqwalaselo lweContour
Inkqubo yoqikelelo yoncedo lokufuya
Ezi nkqubo zenza ukusika kuchaneke ngakumbi kwaye kube lula.
3. Umgaqo wokuSebenza we-Oscillating Knife Technology
Umthetho-siseko ongundoqo wokusika imela yintshukumo ephezulu-ephindaphindanayo eqhuba iblade phezulu nasezantsi ukusika phakathi kwemathiriyeli.
Iimpawu eziphambili:
Ukusika ngaphandle kobushushu
Ubunzulu beblade elawulwayo
Ukukwazi ukusika iimathiriyeli zomaleko ezininzi-
Imiphetho egudileyo ngaphandle kwecarbonization
Akukho msi okanye ukukhutshwa kwetyhefu
Ukuphindaphinda kwe-oscillation ngokuqhelekileyo kuphakathi kwe-8,000-20,000 imivimbo ngomzuzu, kuxhomekeke kubuninzi bezinto kunye nemodeli yomatshini.
4. Iimpawu eziphambili ze-Oscillating Knife Cutting Machines
4.1 Ukuchaneka okuKhethekileyo kokusika
Iinkqubo zeemela ezijikelezayo zihambisa ukuchaneka kwe-±0.1 mm, ziqinisekisa iziphumo ezingenasiphako:
Iipateni
Iileta
Iimilo ezintsonkothileyo
Uxinzelelo -logwebu oluphezulu
Isikhumba kunye nempahla
Ngolawulo lwe-servo kunye neendlela zesixhobo eziphuculweyo, umatshini ugcina ukungaguquguquki nangexesha elide{0}}lokusikwa.
4.2 Ukuhambelana kwezinto eziBanzi
Oomatshini bokusika imela banokwenza uluhlu olubanzi lwezixhobo, kubandakanya:
Isikhumba (yenene & PU)
Ilaphu
Ikhadibhodi
Ibhodi enamakhonkco
Irabha
EVA & EPE ugwebu
Ikhaphethi
Izinto ezihlanganisiweyo
Amaphepha eplastiki
IVinyl &-nefilimu encamathelayo
Iigaskets
Ukuziva
Amaphepha eSilicone
Izixhobo zesiponji
Oku kuguquguquka kwenza kube sisisombululo sehlabathi kumashishini amaninzi.
4.3 Akukho Kutsha, Akukho Msi, Akukho Kujika umbala
Ngokungafaniyo nokusika kwe-laser, iimela ezijikelezayo azivelisi:
Imiphetho etshisiweyo
Ukunyibilika
Utyheli okanye umnyama
Umsi okanye umsi
Oku kubenza balungele:
Iimpahla zesikhumba
Ukusika iimpahla
Ukupakishwa
Izinto zangaphakathi
Apho inkangeleko nengqibelelo yezinto eziphathekayo ibalulekile.
4.4 Isantya esiphezulu sokusika kunye nokusebenza kakuhle
Iimela ezijikelezayo zibonelela ngokwenziwa ngokukhawuleza nge:
I-oscillation frequency ephezulu
Indlela yokusika eqhubekayo
Ukuhamba ngokukhawuleza kwe-gantry
Uqwalaselo lwentloko-embini lungenza:
Ukusika ngaxeshanye
Ukusika + ukusika
Ukusika + ukucwangcisa
Oku kuphinda kabini imveliso.
4.5 Multi{1}}Isakhono sokusika umaleko
Oomatshini banokusika:
Izixhobo zomaleko omnye-ezinye
Amalaphu -ayileyithiweyo amaninzi
Multi{0}} umaleko wamagwebu
Ibhodi egciniweyo yephepha
I-automatic laminating iqinisekisa ukuchaneka ngexesha -}lokusikwa komaleko.
4.6 Ukuguquguquka kwesixhobo
Iinkqubo zeemela ezijikelezayo zinokuxhotyiswa ngezixhobo ezininzi ezahlukeneyo:
Imela ephezulu-ejikelezayo yokusikwa ngokubanzi
Imela ye-pneumatic oscillating yezinto ezishinyeneyo okanye ezishinyeneyo
Kisi{0}isixhobo sokusika izincamathelisi
Imela ejikelezayo yamalaphu
V{{0}isixhobo sokusika iibhokisi
Ivili lokudala lokupakisha
Isixhobo sokubhalela sokumakisha
Esi sixhobo siyantlukwano yenye yeenzuzo ezinkulu.
4.7 Ukuzenzekela kunye nokuSebenza ngobuchule
Oomatshini banamhlanje bokusika imela babandakanya:
Iinkqubo zokutyisa ezizenzekelayo
Ulungelelwaniso lwekhamera yeCCD
Uqikelelo lwendlwane
Ukuqaphela isixhobo esizenzekelayo
Ukomelezwa kwendlela ekrelekrele
Izinto-ukugcina isoftwe yokuzalela
Ezi mpawu zinciphisa kakhulu iindleko zabasebenzi.
4.8 Umsebenzi oLungelelanayo nokuSingqongileyo
Ukusika oscillating kuvelisa:
Akukho msi
Akukho luthuli (ngaphandle kwezinto ezithile, ezifuna ukufunxa)
Akukho gesi ezinetyhefu
I-eco{0}}ilungele kwaye ikhuselekile kwiindibano zocweyo zangaphakathi.
4.9 Ukusika okuKhuselekileyo nokuthembekileyo
Oomatshini baquka:
Iinkqubo zokumisa kaxakeka
Ukhuseleko amakhethini ukukhanya
Iindlela zokukhusela i-blade
Ukukhuselwa kokugqithiswa
Ukuphepha ukungqubana okukrelekrele
Ukuqinisekisa ukusebenza ngokukhuselekileyo kwabasebenzi.
5. Izicelo zoShishino
Oomatshini bokusika imela basetyenziswa kakhulu apha:
5.1 Ishishini leMilaphu neZinxibo
Ukusika:
Ilaphu
Izinto ezinithiweyo
Amalaphu eMesh
Amalaphu ahlanganisiweyo
5.2 Iimpahla zesikhumba
Njenge:
Izihlangu
Iingxowa
Iimoto zangaphakathi
Upholstery wefenitshala
5.3 Ishishini lokuPakisha
Igqibelele:
Ikhadibhodi
Iibhokisi zentsimbi
Ibhodi yamaphepha
Ibhodi yobusi
5.4 Intengiso kunye neMiqondiso
Ilungele:
Ibhodi yogwebu
Ibhodi ye-KT
Amaphepha ePVC
IVinyl
Izincamathelisi
5.5 Ishishini leeMoto
Isetyenziselwa:
Ikhaphethi
Izinto zokugquma isandi
Ukuziva
Izilungisi zesikhumba
5.6 I-Gasket kunye neShishini lokutywina
Yerabha, amagwebu, abicah, TPU, EVA gaskets.
6. Izinto eziluncedo xa kuthelekiswa nezinye iiTekhnoloji zokusika
6.1 Xa kuthelekiswa neLaser Cutting
|
Uphawu |
Imela Eshukumayo |
ILaser |
|
Umgangatho womphetho |
Coca, akukho kutsha |
Imiphetho etshisiweyo |
|
Umsi |
Akukho nanye |
Inzima |
|
Izinto eziphathekayo |
Ukuhambelana okubanzi |
Ihlwempuzekile kwizinto ezibonisa ukukhanya |
|
Iindleko |
Phantsi |
Phezulu |
6.2 Xa kuthelekiswa neDie Cutting
|
Uphawu |
Imela Eshukumayo |
Die Cutting |
|
Ukuba bhetyebhetye |
Phezulu |
Phantsi |
|
Iindleko |
Ngasezantsi |
Iindleko eziphezulu zokungunda |
|
Ixesha lokutshintsha |
Ukukhawuleza |
Ucotha |
6.3 Xa kuthelekiswa neMilling
Imela ejikelezayo ibonelela:
Ukusika ngokukhawuleza kwizinto ezithambileyo
Ukusetyenziswa kwamandla aphantsi
Imiphetho yokucoca
7. Isiphelo
Oomatshini bokusika iimela banamandla, bayaguquguquka, kwaye basebenza kakuhle kakhulu. Ukukwazi kwabo ukucubungula uluhlu olubanzi lwezinto eziphathekayo, ezidibaniswe nokuchaneka okuphezulu kunye nokusebenza kakuhle kokusingqongileyo, kubenza balungele ukuveliswa kwanamhlanje. Ngeenketho ezizihambelayo eziphambili, zongeza kakhulu imveliso ngelixa zinciphisa iindleko zomsebenzi kunye nokusebenza.
Njengoko amashishini eqhubeka nokulandela idijithali kunye nemveliso ekrelekrele, itekhnoloji yokusika imela iya kuhlala isisixhobo esibalulekileyo kwiifektri kwihlabathi liphela.